Influence of integrating hydrogen-based electrolyzer on fuel consumption and exhaust emissions in a modified fuel injection four-stroke motorcycle

Influence of integrating hydrogen-based electrolyzer on fuel consumption and exhaust emissions in a modified fuel injection four-stroke motorcycle

Authors

  • Wawan Purwanto Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia
  • Muhammad Yasep Setiawan Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia
  • Budi Utomo Wisesa Pusat Riset Mobil Hemat Energi (PRIME), Padang, Indonesia
  • Andrizal Andrizal Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia
  • Riko Saputra Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia
  • Ridho Wahyudi Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia

Keywords:

Hydrogen-assisted combustion, Wet-cell electrolyzer, PWM control, Fuel-injected motorcycle, Exhaust emissions

Abstract

The rapid growth of motorcycle usage has contributed significantly to increased fossil fuel consumption and urban air pollution, particularly through carbon monoxide (CO) and unburned hydrocarbon (HC) emissions. Enhancing combustion efficiency without extensive mechanical modification is therefore essential for reducing the environmental impact of existing motorcycle fleets. This study investigates the application of hydrogen-assisted combustion generated via a PWM-controlled wet-cell electrolyzer integrated into a fuel-injected four-stroke motorcycle. The electrolyzer system incorporates regulated electrical input, moisture separation, and controlled hydrogen-rich gas delivery to the intake manifold to ensure stable and safe operation. Experimental evaluations were conducted under real-road operating conditions by comparing baseline operation with hydrogen-assisted operation in terms of fuel consumption and exhaust emissions. The results demonstrate that controlled on-board hydrogen generation improves fuel utilization and reduces incomplete combustion products, as indicated by lower CO and HC emissions, while increased CO₂ concentrations suggest more complete oxidation during combustion. These improvements were achieved without major mechanical modifications to the engine, highlighting the practical feasibility of the proposed system. The findings extend current knowledge on hydrogen-assisted combustion by demonstrating its effectiveness in fuel-injected motorcycles under realistic driving conditions and provide a foundation for further optimization of on-board hydrogen generation and integrated control strategies.

Author Biographies

Wawan Purwanto, Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia

He also affiliated with Pusat Riset Mobil Hemat Energi (PRIME), Padang, Indonesia

Muhammad Yasep Setiawan, Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia

He aslo affiliated with Pusat Riset Mobil Hemat Energi (PRIME), Padang, Indonesia

Riko Saputra, Departmen of Automotive Engineering, Universitas Negeri Padang, Padang, Indonesia

He also affiliated with Pusat Riset Mobil Hemat Energi (PRIME), Padang, Indonesia and Master’s Program in the Departemen of Mechanical Engineering, Faculty of Engineering, Universitas Negeri Padang, Padang, Indonesia

References

[1] I. Tiseo and M. Gonzalez, “Motorcycle growth and emission contribution in developing countries,” Transportation Research Part D: Transport and Environment, vol. 99, p. 102982, 2021.

[2] Y. Zhang, X. Li, and H. Liu, “Urban air pollution from two-wheel vehicles: Emission characteristics and impacts,” Atmospheric Environment, vol. 223, p. 117278, 2020.

[3] M. Masi, S. Brusca, and R. Lanzafame, “Pollutant emissions from small-displacement motorcycles under real driving conditions,” Energy Reports, vol. 8, pp. 1231–1240, 2022.

[4] International Energy Agency, Transport Sector CO₂ Emissions. Paris, France: IEA, 2021.

[5] S. E. Hosseini and M. A. Wahid, “Fossil fuel depletion and the role of alternative fuels in sustainable transportation,” Renewable and Sustainable Energy Reviews, vol. 123, p. 109738, 2020.

[6] S. Verhelst and T. Wallner, “Hydrogen-fueled internal combustion engines,” Progress in Energy and Combustion Science, vol. 72, pp. 1–30, 2019.

[7] N. Saravanan, A. Nagarajan, and S. Narayanasamy, “Hydrogen enrichment effects on performance and emissions of spark-ignition engines,” International Journal of Hydrogen Energy, vol. 45, no. 21, pp. 11841–11854, 2020.

[8] M. Kumar, A. Pandey, and R. S. Mishra, “Combustion characteristics of hydrogen-enriched gasoline engines,” Fuel, vol. 285, p. 119135, 2021.

[9] A. C. Yilmaz, E. Uludamar, and K. Aydin, “Effect of hydrogen addition on performance and exhaust emissions of a spark-ignition engine,” Energy, vol. 174, pp. 290–300, 2019.

[10] B. K. Debnath, A. K. Saha, and S. Saha, “Hydrogen-enriched combustion as a pathway for emission reduction in gasoline engines,” Journal of Cleaner Production, vol. 333, p. 130102, 2022.

[11] H. A. Alrazen, A. K. Ahmad, and M. S. Talib, “Hydrogen addition effects on combustion and emissions in gasoline engines,” Energy Conversion and Management, vol. 205, p. 112461, 2020.

[12] M. Ghazikhani, M. Hatami, and D. Ganji, “On-board hydrogen generation using water electrolysis for internal combustion engines,” International Journal of Hydrogen Energy, vol. 44, no. 25, pp. 12980–12989, 2019.

[13] M. A. Saeed, M. A. Kalam, and H. H. Masjuki, “Performance evaluation of HHO-assisted internal combustion engines,” Energy Reports, vol. 7, pp. 4515–4524, 2021.

[14] M. M. Rahman, K. Kadirgama, and R. Devarajan, “Electrolyzer power consumption and efficiency in hydrogen production systems,” Renewable Energy, vol. 182, pp. 1220–1230, 2022.

[15] S. Khan, M. A. Hannan, and A. Mohamed, “PWM control strategies in electrochemical energy systems,” Applied Energy, vol. 262, p. 114569, 2020.

[16] H. Zhang, Y. Wang, and L. Chen, “Power management strategies for on-board hydrogen electrolysis systems,” Energy Conversion and Management, vol. 278, p. 116626, 2023.

[17] J. B. Heywood, Internal Combustion Engine Fundamentals, 2nd ed. New York, NY, USA: McGraw-Hill, 2019.

[18] J. Liu, Z. Chen, and Y. Wang, “Fuel injection control strategies for alternative fuels in spark-ignition engines,” Fuel, vol. 302, p. 121097, 2021.

[19] G. Fontaras, M. Franco, and P. Dilara, “Real-driving emissions testing methodologies for road vehicles,” Transportation Research Part D: Transport and Environment, vol. 86, p. 102411, 2020.

[20] M. Clairotte, B. Bonnel, and P. Debernardi, “On-road emission measurements of two-wheelers under real driving conditions,” Atmospheric Environment, vol. 268, p. 118764, 2022.

Downloads

Published

2026-05-04

How to Cite

Influence of integrating hydrogen-based electrolyzer on fuel consumption and exhaust emissions in a modified fuel injection four-stroke motorcycle. (2026). BIS Energy and Engineering, 3, V326012. https://doi.org/10.31603/biseeng.538

Most read articles by the same author(s)

1 2 > >> 

Similar Articles

31-40 of 67

You may also start an advanced similarity search for this article.