Finite element analysis of bumper beam with thickness variation based on natural fibre composite material

Finite element analysis of bumper beam with thickness variation based on natural fibre composite material

Authors

  • Kardiman Kardiman Universitas Singaperbangsa Karawang
  • Reynaldi Saputra Universitas Singaperbangsa Karawang
  • Deri Teguh Santoso Universitas Singaperbangsa Karawang
  • Eri Widianto Universitas Singaperbangsa Karawang
  • Rizal Hanifi Universitas Singaperbangsa Karawang

Keywords:

Finite element, Bumper beam, Material Composite

Abstract

Composite material consists of several materials. Currently, composite materials, such as bumper beams, have been widely applied in the automotive field. Natural fibres that are more environmentally friendly are one of the factors for making composite materials, one of which is coconut fiber bamboo fiber with epoxy matrix which has been done by previous researchers. In this study, finite element analysis was carried out, namely, von Misses stress, deformation, safety factor, and comparison of bumper weight between bumper beam steel weight. The results of the analysis obtained the highest Von misses stress at a thickness of 3 mm bumper beam of 7.0908 Mpa. The results of the study on the deformation obtained by the 3 mm bumper beam is 1.0575 mm. The results of the safety factor analysis obtained on the bumper beam thickness of 6 mm and 9 mm are 15,000 safety factors. The results of the study of the weight comparison of the bumper beam at a thickness of 3 mm, 6 mm, and 9 mm can reduce the weight by 85.37%, 68.48%, and 52.82%.

References

[1] R. Muthalagu, J. Murugesan, S. S. Kumar, and B. S. Babu, “Tensile Attributes and Material Analysis of Kevlar and Date Palm Fibers Reinforced Epoxy Composites for Automotive Bumper Applications,” Mater. Today, vol. 46, no. 1, pp. 433–438, 2021.

[2] R. Hanifi, G. B. Dewangga, Kardiman, and E. Widianto, “Analisis Material Komposit Berbasis Serat Pelepah Kelapa Sawit dan Matriks Polypropylene Sebagai Bahan Pembuatan Bumper Mobil,” J. Infrastruct. Sci. Eng., vol. 2, no. 2, pp. 15–23, 2019.

[3] E. M. Setyo Arbintarso, “Simulasi Kegagalan Bemper Mobil Berbahan Komposit Diperkuat Serat Alam,” J. FTI, vol. 2, no. 3, pp. 23–36, 2015.

[4] G. Belingardi, A. T. Beyene, E. G. Koricho, and B. Martorana, “Lightweight Solutions for Vehicle Frontal Bumper: Crash Design and Manufacturing Issues,” in Dynamic Response and Failure of Composite Materials and Structures, vol. 3, 2017, pp. 366–393.

[5] L. Misha and G. Basu, Handbook Natural Fiber-Coconut Fibre: its Structure, Properties And Applications. West Bengal, India: ICAR-National Institute of Natural Fibre Engineering and Technology, 2020.

[6] A. F. Ayubi and S. Hadi, “Analisis Kekuatan Lentur Komposit Dengan Filler Serat Sabut Kelapa Dan Serat Ijuk,” Elem. J. Tek. Mesin, vol. 6, no. 2, pp. 128–134, 2019.

[7] A. Gopinath, S. K. M, and A. Babu, “Evaluation of Mechanical Properties and Microstructure of Polyester and Epoxy Resin Matrices Reinfroced,” J. Mater. Today, vol. 5, no. 1, pp. 20092–20103, 2018.

[8] E. E. Ahaddin, M. Farid, and V. M. Pratiwi, “Analisa Pengaruh Fraksi Massa Terhadap Kekuatan Lentur dan Sifat Fisik Pada Pembuatan Komposit Polyurethan/Serat Bambu Betung Dengan Metode Hand Lay-up Untuk Aplikasi Door Panel Mobil,” J. Tek. ITS, vol. 5, no. 2, pp. 35–39, 2018.

[9] A. Pambudi, “Proses Mafaktur Komposit Berpenguat Serat Bambu Betung (Dedrocalamus Asper) dan Matriks Undsaturated Polyester Dengan Metode Hand lay-up Untuk Aplikasi Otomotif,” Institute Teknologi Sepuluh Nopember, Indonesia, 2017.

[10] E. A. Al-Bahadly, “The Mechanical Properties of Natural Fiber Composite,” Swinburne University of Technology, Australia, 2013.

[11] M. Afandi and W. Berata, “Analisa Impact pada Variasi Profil Bumper Reinforcement Beam Komposit Epoxy HGM Menggunakan Software Finite Element,” Institute Teknologi Sepuluh Nopember, Surabaya, 2016.

[12] R. Saputra, “Analisis Sifat Mekanis Dan Sifat Fisis Komposit Serat Alam Dengan Matriks Epoxy Sebagai Aplikasi Bumper Mobil,” Universitas Singaperbangsa Karawang, Karawang, 2021.

[13] M. Sudheer, P. K. R, and S. Somayaji, “Analytical and Numerical Validation of Epoxy/Glass Structural Composites for Elastic Models,” Am. J. Mater. Sci., vol. 5, no. 3, pp. 162–167, 2016.

[14] A. Burr and J. Cheatham, Mechanical Design and Analysis, 2nd edition, section 5.2. Prentice-Hall, 1995.

Downloads

Published

2025-05-31

How to Cite

Finite element analysis of bumper beam with thickness variation based on natural fibre composite material. (2025). BIS Energy and Engineering, 2, V225010. https://doi.org/10.31603/biseeng.349

Similar Articles

1-10 of 24

You may also start an advanced similarity search for this article.