Identification of induce draft fan damage using fault tree analysis

Identification of induce draft fan damage using fault tree analysis

Authors

  • W Wilarso Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia Terengganu, Kuala Terengganu, Malaysia
  • C W M Noor Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia Terengganu, Kuala Terengganu, Malaysia
  • A F M Ayob Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia Terengganu, Kuala Terengganu, Malaysia
  • W N W Mansor Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia Terengganu, Kuala Terengganu, Malaysia
  • H Sholih Sekolah Tinggi Teknologi Muhammadiyah Cileungsi, Bogor, Indonesia
  • M Kaharudin Institut Sains dan Teknologi Nasional, Jakarta Selatan, Indonesia
  • M Mujiarto Muhammadiyah University of Tasikmalaya, Tasikmalaya, Indonesia

Keywords:

Fan damage, Induced draft fan, Fault tree analysis

Abstract

Steam Power Plants (PLTU) are a type of generator that is widely used by the State Electricity Company (PLN) to meet national electricity needs, the hope of which is to reduce dependence on Diesel Power Plants (PLTD) PT. generating unit. The coal-fired Alamraya Semesta Energy with an installed capacity of 1x15 MW and a production target of 10 MW for utilities and 5 MW for wood processing has an Availability Hour of 82.9% and Unavailability of 17.1% during the period January to December 2013. Unavailability of 17.1% occurred either due to disturbances, inspection and repair of generating unit systems. Based on field findings, the outage occurred due to damage to the brush generator which had been discontinued, requiring fabrication and causing downtime of 32 days and repetitive failure in the IDF (Induced Draft Fan) which was used by the generator maintenance team to remove bottom ash. To determine action to improve the performance of the generating unit, an analysis is carried out of the main causes of IDF damage, as well as the financial losses that arise. Fault tree analysis shows that abrasion and perforation on fan blades and cones, as well as damage to motor bearings automatically reduce IDF efficiency.

Author Biography

W Wilarso, Faculty of Ocean Engineering Technology and Informatics, Universiti Malaysia Terengganu, Kuala Terengganu, Malaysia

He is also member of Sekolah Tinggi Teknologi Muhammadiyah Cileungsi, Bogor, Indonesia

References

[1] IESR, “Indonesia Energy Transition Outlook 2023: Tracking Progress of Energy Transition in Indonesia: Pursuing Energy Security in the Time of Transition,” p. Please cite this report as: IESR (2022). Indonesia, 2022, [Online]. Available: www.irena.org

[2] A. Technical, “Total Dietary Fiber--Rapid Gravimetric Method,” in AACC International Approved Methods, 2009. doi: 10.1094/aaccintmethod-32-06.01.

[3] J. Taler and D. Taler, “Slag monitoring system for combustion chambers of steam boilers,” Heat Transf. Eng., vol. 30, no. 10–11, pp. 903–911, 2009, doi: 10.1080/01457630902754175.

[4] J. Benáčková, L. Frýba, M. Pavlas, and M. Hejl, “Determination of lower heating value of municipal solid waste by mathematical analysis of a plant production data from a real waste-to-energy plant,” Chem. Eng. Trans., vol. 29, pp. 721–726, 2012, doi: 10.3303/CET1229121.

[5] M. Nazar et al., “Techno-economic and environmental assessment of rice husk in comparison to coal and furnace oil as a boiler fuel,” Biomass Convers. Biorefinery, vol. 13, no. 3, pp. 1671–1679, 2023, doi: 10.1007/s13399-020-01238-3.

[6] U. Shafiq, A. Mukhtar, A. F. Khan, H. M. Quladuz Aziz, and I. Shamshad, “Thermodynamics Analysis of Natural Gas Fuel Based Furnace / Boiler Integrated with Steam Power Plant : A Theoretical Approach,” Res. J. Chem. Sci. Res . J . Chem . Sci, vol. 5, no. 12, pp. 2231–606, 2015.

[7] et al., “Failure Analysis of the Furnace Scotch Boiler,” Int. J. Eng. Adv. Technol., vol. 9, no. 1, pp. 3698–3704, 2019, doi: 10.35940/ijeat.a9855.109119.

[8] H. L. Huang, W. M. G. Lee, and F. S. Wu, “Emissions of air pollutants from indoor charcoal barbecue,” J. Hazard. Mater., vol. 302, pp. 198–207, 2016, doi: 10.1016/j.jhazmat.2015.09.048.

[9] A. F. Mohamed, M. E. Habash, M. S. Alsoufi, and M. K. Hassan, “Failure analysis of flue gas duct in a steam power plant,” Int. J. Mech. Mechatronics Eng., vol. 20, no. 1, pp. 48–58, 2020.

[10] M. H. Waldner, R. Halter, A. Sigg, B. Brosch, H. J. Gehrmann, and M. Keunecke, “Energy from Waste - Clean, efficient, renewable: Transitions in combustion efficiency and NOx control,” Waste Manag., vol. 33, no. 2, 2013, doi: 10.1016/j.wasman.2012.08.007.

[11] A. Morad and Y. Shash, “Nickel Base Superalloys Used for Aero Engine Turbine Blades,” Int. Conf. Appl. Mech. Mech. Eng., vol. 16, no. 16, pp. 1–22, 2014, doi: 10.21608/amme.2014.35549.

[12] H. Yudisaputro, W. Caesarendra, M. N. Yuniarto, and Yohanes, “A study on the Performance and Reliability Effect of Low-Rank Coal to the Steam Power Plant,” J. Phys. Conf. Ser., vol. 1845, no. 1, 2021, doi: 10.1088/1742-6596/1845/1/012053.

Downloads

Published

2024-10-20

How to Cite

Identification of induce draft fan damage using fault tree analysis. (2024). BIS Information Technology and Computer Science, 1, V124003. https://doi.org/10.31603/bistycs.118

Similar Articles

You may also start an advanced similarity search for this article.